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How Ignoring MEWP Repairs Can Lead to Serious Safety Hazards

Mobile Elevating Work Platforms (MEWPs) are complex machines that are regularly exposed to demanding environments, whether they are used for construction, maintenance, or other industrial tasks. While designed to be robust and reliable, their many moving parts are subject to stress during operation, which can lead to breakdowns and the need for repairs. When issues arise, MEWP repairs are crucial to prevent safety hazards. In this post, we discuss how ignoring MEWP repairs can lead to serious safety risks and operational issues within the workplace.

Understanding Common MEWP Repairs

While MEWPs are highly durable and long lasting machines that provide reliable performance in challenging conditions, issues can arise that require professional attention. The specific problems with a MEWP will depend on the equipment you have, but there are some common repairs that frequently occur. Below are some of the most common MEWP repairs that may need to be addressed:

  • Hydraulic System Repairs – Hydraulic fluid leaks, cylinder failures, and pump issues are common in MEWPs. These repairs are crucial because the hydraulic system controls the lift’s stability and movement. Any malfunction can lead to dangerous operating conditions, posing significant risks to both the operator and others working nearby.
  • Electrical Faults – Problems with wiring, batteries, or control systems can disrupt the functionality of a MEWP, leading to unresponsive or erratic performance. Electrical issues can also pose fire hazards if not promptly addressed, making it essential to regularly inspect and maintain the electrical components to ensure safe and reliable operation.
  • Lifting Arm and Boom Repairs – Over time, the arms or booms of a MEWP can become misaligned or worn out, affecting the lift’s ability to reach and stay stable at greater heights. Regular inspection and maintenance of these components are vital for ensuring the lift operates safely and effectively, preventing accidents or operational failures.

Why Do MEWPs Break Down or Have Issues?

MEWPs can break down and develop issues for several reasons, mainly due to the constant stress from lifting loads, navigating uneven terrain, and operating in harsh environments. Frequent use increases the likelihood of problems, especially when the equipment is in constant operation. Components such as the hydraulic system, electrical circuits, and lifting arms are prone to wear and tear over time.

MEWPs are often used outdoors in tough conditions, such as on construction sites, where they are exposed to harsh weather, dirt, and debris. These elements can lead to corrosion or clogging of parts, which ultimately reduces performance and reliability. Additionally, lifting heavy loads places significant strain on the hydraulic systems and booms. If the MEWP is used beyond its weight capacity, it can result in component failures or accelerate the rate of wear.

How Ignoring MEWP Repairs Can Lead to Serious Safety Concerns

If a MEWP appears to have a problem, it may be tempting to delay repairs in the hope that the issue won’t worsen. However, neglecting necessary repairs can lead to unsafe conditions that not only damage the equipment but also put both operators and bystanders at risk. Below are some potential safety hazards that can arise from ignoring MEWP repairs:

Increased Risk of Equipment Failure – Delaying repairs can cause minor issues to escalate into major mechanical failures, significantly affecting the MEWP’s performance. Malfunctions such as platform collapse, unresponsive lifting arms, or sudden power loss can occur, all of which may result in dangerous accidents. Ensuring timely repairs prevents these kinds of failures and keeps equipment in optimal working condition, protecting both operators and the surrounding environment.

Heightened Risk of Falls – Malfunctions in the platform or guardrails can compromise the safety of workers, increasing the likelihood of falls or ejections from the lift. If these vital safety features are not maintained properly, they may fail when most needed. Neglecting repairs leaves operators exposed to higher risks of injury, making regular checks and timely repairs essential for ensuring a secure working environment at height.

Operator Injury Due to Hydraulic Failures – Hydraulic system failures can lead to erratic movements, sudden drops, or uncontrolled jolts, which can jeopardise operator safety. These issues can result in the operator losing control of the lift or being injured by malfunctioning components. Addressing hydraulic system problems promptly ensures smooth and stable operation, reducing the risk of injury and maintaining a safer worksite for all involved.

Can Ignoring MEWP Repairs Lead to Bigger Issues?

Ignoring MEWP repairs in the hope that the issue will resolve itself or not worsen can lead to significant problems. Seemingly small issues, such as a minor hydraulic leak or a worn out battery, can quickly escalate over time. If left unaddressed, these problems may develop into major system failures, requiring costly repairs or even complete component replacements.

A malfunctioning MEWP also presents a serious safety hazard, and if the hydraulic system fails, the lift could drop suddenly, or if the platform or guardrails are compromised, accidents may occur. By ensuring timely repairs with a professional company like Elite Access Repairs, can maintain safe operation and prevent further damage.

Contact Elite Access Repairs for Professional MEWP Repairs

For those requiring MEWP repairs, Elite Access Repairs offers professional services to ensure the continued safe operation of mobile elevating work platforms. The company provides MEWP repairs for various machinery, including scissor lifts, boom lifts, cherry pickers, and vertical masts, addressing both minor and major issues with expertise.
A highly experienced and skilled team of engineers applies extensive knowledge to each MEWP repair, ensuring that repaired MEWPs function safely and meet the highest standards. To schedule MEWP repairs at Elite Access Repairs, our online contact form can be completed, with repair requirements and we will reply accordingly.

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Whether you are looking to have an existing machine serviced, fully refurbished or you have equipment out in the field which needs repair quickly and cost efficiently, you can rely on us to help.

We have a 5000sq ft workshop that can accommodate all manner of tasks, ranging from small repars, major repairs, refurbishments through to load certification and boom and chain inspections, all in a safe, secure and covered environment.

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