Platform equipment, such as scissor lifts, boom lifts, and spider lifts, plays a crucial role in a range of industries, from construction to maintenance, enabling workers to safely reach elevated or hard-to-access areas. However, like any machinery, platform equipment is susceptible to breakdowns, which can lead to costly delays and pose safety risks if not addressed promptly.
Recognising the signs of wear or malfunction early on is essential to preventing issues that could affect your project timeline or endanger workers. Here at Elite Access Repairs, we specialise in the repair and servicing of a range of platform equipment. In this post we discuss how to recognise when your platform equipment is in need of swift repairs.
Common Indicators of Platform Equipment Needing Repairs
Platform equipment is critical for safely working at heights, however, wear and tear can lead to equipment malfunction, and recognising early signs of trouble is essential. Below are some common issues that may indicate platform equipment needs swift repairs;
- Unusual Noises
Grinding, squeaking, or clunking sounds during operation may point to mechanical failure of platform equipment, such as worn gears, bearings, or malfunctioning motors. These noises often indicate that moving parts are not properly aligned or lubricated, which can lead to increased friction and component wear. Ignoring these sounds can cause further damage, making the equipment unsafe to operate and potentially resulting in more expensive repairs.
- Slow or Jerky Movements
If your lift lowers unevenly or slower than usual, it is likely a sign of hydraulic system issues, inadequate lubrication, or motor problems. Jerky or sluggish movements can compromise the precision and control needed for safe operation, especially in tasks requiring stability at heights. Left unaddressed, these issues could escalate into complete hydraulic or mechanical failure, disrupting productivity and leading to dangerous situations.
- Fluid Leaks
Hydraulic fluid leaks or other fluid leakage from platform equipment are clear indicators of damaged seals, broken hoses, or faulty connections within the hydraulic system. These leaks not only reduce the equipment’s operational efficiency but also pose environmental and safety hazards. If not repaired promptly, fluid loss can lead to overheating or a complete breakdown of the hydraulic system, putting operators and workers at risk.
- Unresponsive Controls
When the controls on platform equipment fail to respond or only work intermittently, it suggests electrical problems such as faulty wiring, loose connections, or malfunctioning control units. Electrical issues can severely impact the functionality of the equipment, making it unpredictable and unsafe to operate. Immediate repair of unresponsive controls is crucial to prevent accidents, protect workers, and restore the platform equipment’s full capabilities.
- Structural Damage
Cracks, rust, or bent components in the platform structure or arms are serious indicators of structural instability. Structural damage can weaken the overall integrity of the equipment, making it prone to sudden failure during operation. If left unattended, it could lead to collapses or tipping incidents, endangering both operators and anyone nearby. Immediate repair is essential to restore safety and compliance with operational standards.
Why Platform Equipment May Need Prompt Repairs
Platform equipment, like any machinery, will eventually experience failures due to various factors. Recognising these causes is essential for avoiding costly repairs and safety risks. Below are some common reasons platform equipment may fail;
Lack of Regular Maintenance: Regular maintenance is essential to keeping platform equipment in good working order. When routine inspections, lubrication, or servicing are neglected, small issues can develop into serious mechanical failures. For example, unmaintained hydraulic systems can lead to leaks or pressure loss, affecting performance and safety. Regular maintenance checks help to catch these problems before they escalate.
Hydraulic System Failures: Hydraulic systems are critical for the operation of platform equipment, controlling the lifting and lowering mechanisms. When these systems are not properly maintained, problems such as fluid leaks or insufficient pressure can occur. These issues cause jerky movements or make it difficult to maintain platform stability, resulting in unsafe operation and the need for prompt repairs.
Electrical Malfunctions: Electrical issues are common in platform equipment, especially when wiring becomes damaged or control units malfunction. These problems can lead to unresponsive controls or intermittent power loss, which could make the equipment dangerous to operate. Electrical malfunctions require immediate attention to avoid equipment breakdowns and to maintain safety standards.
Overuse or Improper Usage: Platform equipment has specific operational limits, such as weight capacity and designated uses. When operators exceed these limits or use the equipment in environments it’s not designed for, it puts strain on the system. This overuse can cause mechanical, electrical, or structural failures, necessitating immediate repairs to prevent more significant damage or safety hazards.
Wear and Tear Over Time: Even with proper maintenance, platform equipment is subject to natural wear and tear. Continuous use in harsh conditions, exposure to weather, or the normal aging of components can lead to the eventual breakdown of parts. Regular inspections and timely part replacements can help mitigate this wear and ensure the longevity of the equipment.
What to Do When You Notice These Issues
If you notice any of the above signs of malfunction in your platform equipment, the most important step is to stop using the equipment immediately. Continuing to operate damaged or malfunctioning equipment can make the situation worse, potentially leading to breakdowns or serious accidents.
Contact a professional repair company, like Elite Access Repairs, to evaluate and fix the problem. Our professional technicians are trained to diagnose the problem accurately and provide effective, long-lasting repairs. They will assess the condition of your equipment, fix any malfunctions, and ensure that it meets safety standards.
Require Professional Platform Equipment Repair?
If you’re in need of swift repair for your platform equipment, rely on the expert team at Elite Access Repairs. As specialists in sales and repairs for platform access equipment, we ensure that your machinery stays in good working order without any issues.
All of our engineers are fully trained and competent in repairing platform equipment, and whether it’s a scissor lift, cherry picker, order picker, vertical mast, or trailer-mounted boom, we have the expertise to repair all types.
In addition to swift repairs, we also offer servicing to keep platform equipment running smoothly and prevent the need for frequent repairs, ensuring it remains safe to use. For more information get in touch with our team today, and we’ll be happy to assist you further.