Working at height is always dangerous, and whilst working with spider lifts is safer than ladders or ropes, they still pose their own risks. They’re designed to be stable and reliable, but emergencies can still occur for various reasons. Knowing how to respond calmly and correctly can make a massive difference to on-site safety. Here, we explore the most common spider lift emergencies, how to manage them safely, and why regular servicing is vital in preventing problems before they arise. This guide provides clear guidance to help operators and ground staff feel more confident if something goes wrong.
Loss of Power while Working at Height
One of the most worrying situations for any operator is a power loss while the platform is at height. This can happen for several reasons and can quickly cause panic for those on the platform. The first thing is to stay calm and speak with the ground team. Spider lifts are usually fitted with emergency controls which allow the platform to lower safely when the main controls fail. Once the platform is lowered, the machine should be taken out of service immediately and a service scheduled. At Elite Access Repairs, our experts are fully trained to identify and repair faults across a range of lifting equipment, ensuring teams stay safe year-round.
Ground Instability and Unexpected Movement
Spider lifts are great because they can operate on uneven ground, making them an excellent choice for outdoor work. However, changing ground conditions can still be risky. If the machine suddenly moves or the stabilisers start to sink, the lift should not be raised any higher. Movements should be slowed, and the platform lowered carefully.
In this situation, ground staff are essential. They should monitor the stabilisers and keep everyone informed of any changes. If there is any doubt about ground conditions, repositioning the machine is always safer. Proper inspections before use and ongoing observations can significantly reduce the risk of a serious incident.
Emergency Stop Activation and Control Failure
Emergency stop buttons are there to protect life, but accidental activation or faulty switches can also create equally dangerous situations. A platform that stops suddenly at height can be especially dangerous if the operator is mid-movement. In these cases, the operator should inform ground staff immediately and find out whether the emergency stop has been pressed in the basket or at ground level. Once reset correctly, controls may return to normal.
Control issues are often caused by wear and tear, trapped moisture, or damaged wiring. These problems are not always obvious during daily checks. Regular servicing helps catch these issues early, reducing the risk of unexpected breakdowns and costly downtime.
Operator Illness or Injury in the Basket
Not all emergencies are mechanical or the machine’s fault. An operator may become unwell or injured while working on the platform. This is especially serious if they are unable to operate the controls themselves.
Ground staff must be trained to respond quickly and calmly. Emergency lowering systems allow the platform to be brought down safely. Once on the ground, first aid can be given and emergency services contacted. This type of situation highlights why operating a spider lift should never be a one-person job. Clear communication, supervision, and emergency training are just as important as machine condition.
Obstruction Entrapment Risks
Spider lifts are often used in tight spaces, such as around trees or between buildings. Stop the operation right away if the platform gets stuck. Attempting to force the platform free can pose a serious risk to operators and those on the platform.
Safe recovery usually involves reversing the last controlled movement or using ground controls to reposition the platform gently. Regular servicing ensures safety systems respond correctly when they’re needed most.
A Step-by-Step Emergency response procedure
While every emergency is unique, it’s essential to have emergency procedures in place in case anything goes wrong on site. This should include:
Pause and Assess the Situation Carefully
Sudden movements or panicking can increase the risk of any emergency. Taking a moment to assess allows for safer decision-making. This includes checking the equipment, who is involved, and whether all staff are aware of the next steps.
Use Built-in Emergency Systems Correctly
Spider lifts are designed with built-in emergency systems. These should always be used according to the manufacturer’s instructions. Correct use protects both the operator and the machine.
Secure the Area and Stop Further Work
Once an emergency has been resolved, the lift should be isolated and clearly marked as out of order. A professional inspection and any repairs should always be carried out before the machine returns to use.
How Regular Servicing Reduces Emergency Risk
Many emergencies stem from slowly developing issues that can be missed in daily checks. At Elite Access Repairs, our expert service technicians are trained to spot all mechanical failures with lifting equipment and fix them before they become major issues. This type of proactive maintenance helps reduce the risk of emergencies and saves businesses money in the long run. This allows teams to work with peace of mind, knowing their lifting equipment won’t let them down.
When it’s Safer to Replace than Repair
Like any machinery, spider lifts have a lifespan, and they eventually reach a point where they can no longer be repaired. In these situations, it’s usually safer and more cost-effective to replace the machine entirely rather than continue paying for repairs. The good news is that here at Elite Access Repairs, we stock a wide range of new and used spider lifts and cherry pickers for all types of businesses and budgets. If we deem a spider lift is beyond repair, we will work with you to choose the best replacement.
Why Professional Support Matters
Any emergency with lifting equipment can be difficult if not managed correctly. Knowing how to respond calmly to emergencies can literally be the difference between life and death when working at height. Regular servicing and preventative maintenance all help reduce the likelihood of unexpected failures, so teams can rely on their spider lift when it matters most.
For those looking for assistance with maintaining their lifting equipment, Elite Access Repairs is here to help. We pride ourselves on thoroughly inspecting and fully servicing lifting equipment, ensuring safety for all users. Give us a call today to arrange a site visit or bring your equipment to our Milton Keynes workshop for expert diagnosis and repairs.
